100% electric Variobend V2.5

The innovative bending geometry of the Variobend V2.5 opens up new possibilities in profile manufacturing with a 300° bending range. Even complex roof and facade profiles with an aspect ratio of 1:2, as well as tight counter-bends starting at 12 mm, can be produced with ease. A maximum bending angle of 150° and the Variobend’s signature angled bending beams provide additional flexibility and maximum design freedom in the production of complex sheet metal profiles.

The DPR (Dynamic Pressure Regulation) system allows for individual adjustment of the clamping pressure on each stand. This results in evenly and cleanly opened hems along the entire working length and consistently high bending quality.

Thanks to the fully electric Variobend E-Drive propulsion system, the V2.5 delivers exceptional precision and repeatability. The simultaneous control of the axes also enables short production cycles and highly efficient sheet metal processing.

The new patented Variobend I-Cut cutting device stands out thanks to its fully automatic adjustment to the selected material. The cutting gap and blade overlap are automatically adjusted in a matter of seconds—ensuring precise cutting results and short cycle times. With a cutting capacity of up to 2.50 mm of steel and optimized positioning of the cutting rail, it offers additional flexibility in the production of complex sheet metal profiles.

The V2.5 gripper system ensures a high degree of automation and supports precise and efficient manufacturing. With a minimum grip size of 18 mm and an overhang height of 38 mm, even complex bent parts can be handled reliably. If the part is smaller than the minimum grip size, the stop fingers automatically engage to ensure safe further processing.

The automatic crowning system specifically compensates for deflection and ensures precise angles, clean edges, and consistently high quality along the entire working length.

The conical back gauge enables precise bevel cuts and the creation of interlocking profiles. For complex geometries, consistent results, and less rework.

The high inherent rigidity of the base frame ensures excellent bending results. The solid frame profile eliminates the need for floor anchoring and ensures consistently high bending angle accuracy.

Made of high-strength Hardox, the clamping and bending beams ensure optimal bending results throughout the machine's service life without leaving marks on the material—and can be easily repaired if damaged.

Go from sketch to bending program in no time: The Variobend V-Touch 3D software stands out for its user-friendliness and intuitive profile management—for easy programming and efficient production.

The automatic loading table simplifies loading and unloading, thereby ensuring an efficient manufacturing process. Long sheets can be quickly and easily loaded into the machine by a single operator and removed after bending.

The optional loading depth of 1,250 mm provides additional space for large blanks and significantly expands the range of applications for the double bender.

The adjustable L-shaped fence secures the area at the bend and can be flexibly adapted to the specific application. In this way, it combines enhanced operator protection with convenient accessibility.

The LED indicators clearly and intuitively display operating statuses and malfunctions.

The safety package with a light barrier reliably monitors the work area and ensures safe operations during folding without unnecessarily complicating operation.

Variobend offers a 5-year warranty on the base frame. This is a strong commitment to quality, ensuring long-lasting stability, high precision, and reliable performance in daily use.