Variobend Automation

The next level of efficiency

Efficient and automated From sheet metal blanking to the finished profile

Smart Automation for Businesses of All Sizes

Automation is becoming increasingly important even for small and medium-sized businesses. Variobend Automation offers a flexible and cost-effective solution that can be adapted to a variety of production requirements. When combined with Slinet or another slitting line, as well as a Variobend double-bender, it creates a seamless manufacturing process with reduced operator intervention, short material handling distances, and high process reliability.

From Coil to Finished Profile Automated Sheet Metal Manufacturing

Automated sheet metal production combines cutting, material handling, and bending into a single, continuous process. Different sheet metal blanks are retrieved directly from the slitting line, assigned to the respective order, and automatically fed into the Variobend double-bending machine.

The movable worktable enables the processing of different orders and blank lengths without the need for prior manual sorting. Scanners and a camera system support the reliable assignment and feeding of the sheet metal through to further processing in the double-bending machine.

Technische Illustration der Variobend und Slinet Automatisierung mit vernetzter Blechbearbeitungsanlage und Entnahmeeinheit.

Sheet thickness

1,5 - 2,0mm

Opening Height

700mm

Max. insertion depth

1.250mm

Length

10m

From Coil to Finished Profile with automated sheet metal fabrication

Create a digital profile

The desired profile is created in the Variobend Office software. During this process, the geometry, material, sheet thickness, length, and quantity are defined.

Order Placed with Slinet

The cutting data is transferred to the Slinet Pro Touch control system of the Slinet S 1.5. This ensures that all relevant job data is available directly at the slitting line.

Automatically provision the coil

The Slinet coil handling system selects the appropriate coil based on material, sheet thickness, and color. Thanks to the unique coil axis ID, the material is reliably identified and automatically dispensed.

Perform cutting operations on the Slinet S 1.5

The Slinet S 1.5 processes the coil into precise cut pieces. Automatic blade adjustment, side alignment, and cross-cutting ensure short setup times and consistent results.

Identify Cut Pieces

The cut pieces will be labeled with the order details and a QR code. This makes it clear which profile is to be manufactured from which cut piece.

Transfer to Automation

The cut pieces are transferred to the automated workflow via the smart worktable and the docking stations. This reduces the need for manual sorting and searching.

Scan Profile Data

At the double-bending machine, the job is scanned using the built-in camera system. The bending data, bending sequence, and profile information are available directly on the machine.

Feeding into the Variobend Double Bender

The side feeder picks up the properly cut piece and feeds it into the Variobend double bender. This increases process reliability and reduces manual handling.

Automated Profile Manufacturing

The Variobend double bender processes the cut piece into the finished profile. This creates a continuous process from the coil through the cutting stage to the bent edge profile.

Unload Profile Automatically

The automatic unloading unit retrieves the finished sheet metal profiles directly from the double-bending machine and transports them via conveyor belts to the folded-part buffer. There, the profiles can be removed quickly and easily.

Request now

Do you have questions about Variobend or Slinet machines, need a custom quote, or want to learn more about our straightening and bending technology? Contact us—we’ll be happy to advise you personally.

Moritz Glas

ASCO Sales Team—we're happy to assist you!

+49 8652 655 91 - 71 Get in touch

Features

Smart Desk
The smart, movable worktable allows for the processing of various sheet metal blanks and jobs directly from the slitting line—without the need for manual sorting beforehand. The table top can be moved automatically via the docking station, enabling the efficient processing of even multiple blanks arranged side by side.
Variobend Docking Station
The Variobend docking station connects the worktable directly to the double-bending machine and supports efficient, automated sheet metal processing. Thanks to the table top’s electric drive, multiple sheet metal blanks arranged side by side can be precisely fed into the machine and processed one after another.
Side Feed
Variobend’s side-loading system enables the automated feeding of sheet metal blanks of various sizes into the Variobend double-bending machine. Pneumatic circuits pick up the blanks and feed them precisely into the machine. The gripper system and turning device then handle further positioning and processing. This creates an efficient material flow for automated sheet metal processing and profile manufacturing.
Intelligent Camera System
The innovative Variobend camera system identifies the desired profile using a barcode reader and automatically initiates the bending process on the Variobend double-bending machine. At the same time, the workstation is monitored to ensure process reliability.
Gripper System
The gripper system on the DB models ensures a high degree of automation and supports precise and efficient manufacturing. With a minimum grip size of 18 mm and an overhang height of 38 mm, even complex bent parts can be handled reliably. If the part is smaller than the minimum grip size, the stop fingers automatically engage to ensure safe further processing.
Automatic Turning Device
The Variobend turning device enables the efficient, automatic turning of profiles along the entire working length—for a fast and cost-effective production process.
Automatic Unloading Unit
The automatic unloading unit retrieves the finished sheet metal profiles directly from the double-bending machine and transports them via conveyor belts to the folded-part buffer. There, the profiles can be removed quickly and easily.
Safety Package
The safety package with a light curtain reliably monitors the work area and ensures safe operations during folding without unnecessarily complicating operation.

FAQ Questions about Variobend machines, service, and upgrades

Do you also offer customized solutions for specific requirements?

Yes. Variobend and Slinet systems can be customized to fit your manufacturing processes, space constraints, and automation requirements. Together, we’ll determine which machines, options, interfaces, and add-ons are best suited for your application.